Brake Pad Electrostatic Spraying Line

What core configuration does the coating line have?

The Brake pad electrostatic coating line adopts a highly integrated modular design, and the small piece production line is composed of 10 core functional units and supporting environmental protection and recycling equipment, realizing the one-stop automatic operation from raw material grinding to finished product output. The standard configuration includes:

Pre-processing unit: Combination Grinder, Surface Cleaning Machine, multi-type conveyor belts (climbing, 90° turning, row sheet, etc.) to ensure the surface quality of brake pad blanks

Spraying core unit: Powder Spraying Line inlet/outlet push manipulator, Spraying line exhaust head, Electrostatic box, realizing precise and uniform electrostatic powder spraying

Curing & cooling unit: Gate 8 Bake road, Cooling channel, ensuring the curing effect and rapid forming of coating

Powder recycling unit: Recycling bins, Vortex barrel, Vibrating screen, realizing efficient recycling and reuse of spraying powder, reducing material waste

Output unit: Export conveyor belt, realizing automatic blanking and conveying of finished products

All equipment can be customized according to customer's production requirements, and the number and specifications of functional units can be adjusted to match the actual production scale and process needs.

What are the core advantages of this equipment?

As a professional manufacturer focusing on Brake pad electrostatic coating line for more than 10 years, Longhui Machinery combines on-site factory experience and international advanced technology to create three core advantages for the coating line:

1. High efficiency and stable output

The whole line is fully automated without manual intervention in the core process, with a shift output of about 3000 sets, which effectively solves the bottleneck of traditional manual spraying low efficiency, and ensures the consistent precision of mass production of brake pad coating.

2. Environmental protection and energy saving

Equipped with a full set of powder recycling system and exhaust device, it realizes the efficient recycling of spraying powder, reduces dust pollution in the production process, and meets the environmental protection requirements of the friction material industry; the equipment is designed with low energy consumption, which reduces the long-term operation cost for customers.

3. Reliable quality and international certification

Each equipment undergoes strict inspection, testing and commissioning before delivery. The whole line has CE certification, complies with international production standards, and can be directly applied to the global brake pad production market.

What customization and supply capabilities are available?

Flexible customization service

As a professional supplier of Brake pad electrostatic coating line, Longhui Machinery not only provides standard coating line equipment, but also can carry out one-stop customization according to the customer's production scale, process requirements and factory layout, including process design, equipment matching, and automation line integration. The equipment can be adapted to the production of various types of brake pads, meeting the diversified needs of customers.

Stable supply and perfect logistics

Supply status: All equipment is brand new, with a standardized production system of 3 production lines in the factory to ensure fast delivery

Packaging & transportation: Packed in standard container, supporting ocean and land transportation; the nearest ports are Ningbo Port and Shanghai Port, which realize convenient and efficient global shipping

Payment & trade terms: Support T/T, L/C payment methods, and adopt FOB trade term to reduce the logistics cost and risk of customers

Why choose Longhui Machinery's coating line?

Professional technical accumulation: Focus on the brake pad and friction material industry for more than 10 years, the R&D team has a deep understanding of the actual production pain points, and the equipment design is close to the factory production needs

High-quality product performance: The Brake pad electrostatic coating line has the characteristics of high efficiency, low energy consumption, stable precision, and has ISO9001 and CE double certification, which is reliable in quality

Global service capacity: As a leading enterprise in the brake pad equipment industry in China, more than 50% of the products are exported to Africa, Asia, Europe, the Americas and other regions, and have established long-term cooperative relations with global brake pad manufacturers

Perfect after-sales service: Focus on building long-term cooperative partnerships, providing technical debugging, operation training and after-sales maintenance services to ensure the stable and long-term operation of the equipment at the customer's site