Linear Grinding Machine for Disc Brake Pads

What core processing capabilities does the LHMC-2 have?

The Linear Grinding Machine for Disc Brake Pads realizes one-stop continuous through machining of disc brake pads, completing the whole processing flow of the product in a single feeding, without secondary clamping and transferring, which greatly reduces labor costs and improves production efficiency. Its complete processing process covers:

Rough grinding: Forming the basic surface of the brake pad disc with high material removal efficiency

Straight groove grooving: Precise processing of straight grooves to meet the structural requirements of brake pads

Fine grinding: Refining the surface precision to ensure the matching performance of brake pads

Chamfering: Removing edge burrs and optimizing the structural safety of the product

Brushing: Polishing the surface to improve the finish of the brake pad

Steel back turning: Flipping the product after the above processes to realize the processing of the steel back side, meeting the double-sided processing demand

What are the key technical parameters of the LHMC-2?

The Linear Grinding Machine for Disc Brake Pads is designed for small and medium-sized disc brake pad processing, with compact structure and excellent performance parameters, adapting to the standardized production of mainstream brake pad specifications:

Device size: 3850L×1750W×2450H (mm)

Equipment weight: 5T

Processed disk size: Max. 50mm×180mm

Machining accuracy: ±0.05mm (ensures the precision consistency of mass production)

Production capacity: 1800 PCS/HR (realizes high-efficiency batch processing)

Total configuration: Integrated multi-station grinding head, intelligent transmission system and precise regulating device, supporting 24-hour stable industrial operation

How excellent is the grinding system of the LHMC-2?

The grinding system is the core of the equipment, adopting vertical/horizontal spindle matching design and high-quality grinding components, with stable power output and high processing precision, and all key parts are processed by fine technology to ensure long service life:

Rough grinding: 300mm diameter die-cast emery wheel with vertical spindle, matched with 7.5KW high-power motor, with strong grinding capacity

Slotting: 250mm diameter emery slotting piece with horizontal spindle, 5.5KW motor, realizing precise straight groove processing

Fine grinding: 300mm diameter die-cast emery wheel with vertical spindle, 5.5KW motor, ensuring the fine grinding precision of the brake pad surface

Chamfering: Vertical spindle with 3.7KW motor, flexible and precise chamfering for different specifications of brake pads

Key components: Grinding head adopts angular contact bearing + deep groove ball shaft; grinding head bearing sleeve and motor flange are all sanded and annealed, with high structural strength and wear resistance

What advantages does the transmission device have?

The transmission system adopts frequency conversion speed regulation and continuous feeding design, with stable operation and high transmission precision, adapting to the continuous processing demand of the multi-station flow line, and the track is specially treated to ensure low wear and long service life:

Transmission speed: 0-5.5m/min, stepless speed regulation via frequency converter, matching different processing speeds

Driving mode: Induction motor + frequency converter, stable power and energy saving

Transmission track: Ball ground cast iron 400 with integral sand turning, track milling + permanent magnet white steel track, high precision and low friction

Transmission motor: 1.5KW gear motor, with large torque and stable operation

Feeding device: Roller chain with continuous feeding design, realizing uninterrupted feeding and matching high-efficiency production capacity

How humanized is the brushing and regulating device?

The Linear Grinding Machine for Disc Brake Pads is equipped with a high-adaptability brushing device and a precise, easy-to-operate regulating device, supporting real-time parameter adjustment and visual digital display, which greatly reduces the difficulty of operation and debugging:

Brushing device

Equipped with special brush and 220V/180W induction motor, with height adjustable function, adapting to the brushing of different thickness brake pads

Realizes efficient surface polishing, removing residual burrs after grinding and improving the product finish

Regulating device

Guide rail: Rectangular guide rail with sand-turning slider (high-frequency heat treatment + guide fine grinding), with oil tank design (36# lubricating oil), no oil leakage and long-term stable operation

Screw: Worm + ball screw with handwheel adjustment, precise and convenient operation, easy to adjust the processing position

Digital display: 220V digital display light scale, real-time visual display of adjustment parameters, avoiding manual reading errors

What are the unique designs of the equipment for stability and environmental protection?

Longhui Machinery combines on-site factory experience to optimize the equipment structure for the pain points of brake pad processing such as dust pollution and equipment failure, with humanized and practical design:

Dust control system: Each grinding head is individually equipped with a closed dust cover, and matched with an integral shell dust cover, which effectively isolates grinding dust, reduces workshop pollution and meets environmental protection production standards

Turning mode: Mechanical connecting rod transmission + clutch mode, without separate motor, greatly reducing the failure rate of the turning device and reducing the later maintenance cost

Integrated structure: Compact overall design, small floor area, easy to integrate into the existing brake pad production line of customers, realizing seamless connection with other equipment

Why choose Longhui Machinery as your reliable supplier?

As a professional brake pad equipment manufacturer with more than 10 years of industry experience, Longhui Machinery has always been committed to providing practical engineering solutions for global customers, and the LHMC-2 Small Disc Combination Grinding Machine is the crystallization of our technical research and development and market demand combination:

Professional strength: Focus on brake pad equipment R&D and manufacturing, with more than 10 utility model patents, ISO9001 and CE certification, and recognized as a National High-Tech Enterprise

Product advantages: High efficiency, low energy consumption, stable precision, integrating multi-station processing, adapting to the mass production demand of brake pad manufacturers

Customized service: Support OEM/customization, and can provide personalized equipment transformation and production line design according to customer's processing specifications and production demand

Global service: Our equipment has been exported to more than 30 countries and regions in Africa, Asia, Europe and the Americas, with a perfect after-sales service system and timely technical support

Quality assurance: Each Linear Grinding Machine for Disc Brake Pads undergoes strict inspection, testing and commissioning before delivery, and the standardized quality control system ensures the stable operation of the equipment at the customer's site