Slotting and chamfering machine for friction plate

Pujiang Longhui Machinery Co., Ltd. (formerly Pujiang Longhui Machinery Factory) is a professional Slotting and chamfering machine for friction plate manufacturer specializing in research & development, manufacturing, sales, and automation services for the friction material industry. Located in Pujiang Economic Development Zone, Zhejiang Province, China, Longhui Machinery has been serving global brake pad manufacturers since 2013, providing high-efficiency, low-energy, and highly automated production equipment designed for stable, long-term industrial operation. As a technology-oriented small and medium-sized enterprise, we focus on practical engineering solutions that help customers improve productivity, reduce operating costs, and achieve consistent product quality.

What core advantages does this friction plate processing equipment have?

The Slotting and chamfering machine for friction plate is independently developed and manufactured by Longhui Machinery for the actual processing needs of friction plates, integrating high efficiency, ease of operation and stable precision into one, and its core advantages are highly adapted to the mass production requirements of the friction material industry:

Simple operation and flexible adjustment: The whole machine adopts a humanized operation design, with V bracket for grinding head down adjustment and V rail for lifting guide rail, which realizes quick adjustment of processing parameters and reduces the professional operation requirements for workers; the digital display table (or optical deletion digital display table) for size display ensures the accuracy of parameter adjustment and avoids processing errors caused by manual reading.

Continuous processing and high production efficiency: The equipment supports continuous up and down processing of friction plates, breaking the limitation of intermittent processing of traditional equipment, and matching with frequency converter speed regulation of drive system, which can adjust the processing speed according to production needs and greatly improve the overall production capacity of the production line.

Independent dust removal and clean production: Each station is equipped with a separate vacuum port, which can collect the dust and debris generated during slotting and chamfering in a targeted manner, effectively solving the problem of dust pollution in the processing process, and meeting the environmental protection production requirements of the friction material industry.

Stable structure and long service life: The whole machine weighs about 1000kg, with a solid and stable body structure, and the key transmission parts adopt gear deceleration design, which has strong load-bearing capacity and stable operation, and can adapt to the long-term continuous industrial production environment.

What are the key technical parameters of the machine?

The Slotting and chamfering machine for friction plate is equipped with dedicated power components and precision processing parts for friction plate processing, and the key technical parameters are strictly designed to meet the processing precision and efficiency requirements of friction materials, the detailed parameters are as follows:

Device size: 1800mm×1200mm×1200mm, compact structure, small floor area, easy to layout and integrate into the existing brake pad production line.

Slotting system: 5.5KW long shaft slotting motor, matching with Φ250 mm slotted piece, strong cutting power, suitable for slotting processing of various thickness specifications of friction plates.

Chamfering system: 4KW chamfering motor, chamfering wheel angle is optional of 15°/22.5°, which can meet the different chamfering process requirements of friction plates for various types of brake pads.

Drive system: 0.75KW gear deceleration with frequency converter speed regulation, stable power output, stepless speed regulation, and high adaptability to different processing processes.

Adjustment & display: V bracket (grinding head down adjustment) + V rail (lifting guide rail); digital display table/optical deletion digital display table (size display).

Auxiliary function: Separate vacuum port for each station; Net weight: About 1000kg.

How does the machine match the actual production of the factory?

Combined with years of on-site factory experience in the friction material industry, Longhui Machinery has optimized the equipment structure and process matching of the slotting and chamfering machine for the actual production pain points such as production efficiency bottlenecks and precision consistency in mass production:

Adapt to mass production: The continuous processing design and adjustable speed drive system can be flexibly matched with the beat of the automatic production line, and the high-power motor ensures the processing efficiency of high-volume friction plates, effectively solving the production efficiency bottleneck of the factory.

Guarantee processing consistency: The precision adjustment structure and digital display size control avoid the processing difference caused by manual operation, ensure the consistency of slotting depth and chamfering angle of batch friction plates, and improve the qualified rate of finished products.

Easy to line integration: The compact structure of the equipment is convenient for integration with other brake pad processing equipment such as grinding machines and deburring machines produced by Longhui Machinery, and can provide customized process matching according to the factory's production line layout, realizing the automation and integration of friction plate processing.

Low energy consumption and low operation cost: The Slotting and chamfering machine for friction plate adopts high-efficiency and energy-saving motor configuration, with low power consumption under the same production capacity; the simple operation design reduces the training cost of operators, and the stable structure reduces the later maintenance frequency and maintenance cost of the equipment.

Company Information

Pujiang Longhui Machinery Co., Ltd.

Address: 909 Yongzai Avenue, Pujiang County, Jinhua, Zhejiang, China

Nearest Ports: Ningbo Port, Shanghai Port

Business Type: Manufacturer

Certifications: ISO9001, CE

Export Markets: Africa, Asia, Europe, Americas, Middle East, Oceania